Bottle And Liquid Filling Machine

Bottle And Liquid Filling Machine Specification

Speed Range
Variable, up to 50 BPM

Glass Type
Compatible with glass & plastic bottles

Temperature Resistance
Up to 90C

Shape
Rectangular

Display Type
Digital Touchscreen

Power Supply
Single/Three Phase

Features
No Bottle-No Filling, Drip Free, Adjustable Volume, Easy Maintenance

Control Type
PLC Control

Accuracy
1% filling accuracy

Type
Automatic Bottle and Liquid Filling Machine

Dimension (L*W*H)
1500 x 1200 x 1800 mm

Equipment Type
Filling Machinery

Equipment Materials
Stainless Steel (SS 304/316)

Power
2.5 kW

Voltage
220V / 380V AC, 50/60 Hz

Material
Stainless Steel

Application
Bottled Liquid Filling (Water, Juice, Oil, Chemicals, etc.)

Capacity (Ltr)
1000-6000 bottles/hour

Cleaning System
CIP (Clean in Place) Compatible

Protection System
Overload & short circuit protection

Operation Mode
Fully-Automatic

Bottle Diameter Range
30-120 mm

Nozzle Type
Anti-drip, SS316, Multi-nozzle

Weight
Approx. 450 Kg

Air Pressure Required
5-6 Bar

Filling Range
50 ml to 1000 ml

Noise Level
75 dB

Driven Type
Electric motor driven conveyor

About Bottle And Liquid Filling Machine

Bottle / Liquid Filling Machine : A sturdy and heavy unit made of CRC sheet mounted on a heavy angle iron duly powder coated. Capacity of output of water is adjustable through cam system knob provided from 50 ml. to 300 ml. It can be operated in two ways:- Hand operated

Impressive Versatility and Speed

Designed for adaptability, this filling machine handles water, juice, oil, chemicals, and more-all at variable speeds up to 50 BPM. Its broad bottle diameter range (30-120 mm) and temperature resistance up to 90C make it ideal for a variety of industries, from beverages to chemicals. The robust stainless steel construction ensures long-term durability even in demanding environments.

Superior Precision and Hygiene

With its anti-drip, multi-nozzle configuration and 1% filling accuracy, the machine prioritizes operational hygiene and minimizes product wastage. Drip-free technology, 'No Bottle-No Filling' mechanisms, and easy-to-clean CIP compatibility guarantee both product safety and reduced downtime during maintenance cycles.

Advanced Automation and Safety

Fully-automatic operation is underpinned by PLC controls and a digital touchscreen, providing intuitive monitoring and condition adjustments. Built-in overload and short circuit protection ensure operator safety and longevity of the equipment. The power options support both single and three-phase supplies for versatile installation in different industrial settings.

FAQ's of Bottle And Liquid Filling Machine:

Q: How does the anti-drip nozzle system prevent spills during filling?

A: The anti-drip nozzle system utilizes precision-engineered SS316 stainless steel components to prevent leaks and drips, thereby ensuring a clean and hygienic bottling process while reducing product waste.

Q: What types of bottles and liquids can this filling machine handle?

A: This machine is suitable for both glass and plastic bottles with diameters ranging from 30 to 120 mm. It can handle a wide variety of liquids, including water, juice, oil, chemicals, and similar products, accommodating viscosities within typical beverage and industrial ranges.

Q: When should the CIP cleaning system be used, and what is its process?

A: The Clean in Place (CIP) system should be activated during regular cleaning cycles or when changing the filled product to maintain sanitary conditions. The process circulates cleaning solutions through the internal components, minimizing manual cleaning and reducing downtime.

Q: Where is the optimal environment to install this filling machine?

A: This machine is optimized for clean, industrial production environments requiring efficient bottled liquid filling-such as beverage plants, pharmaceutical manufacturers, or chemical processing facilities-with access to 5-6 bar air pressure and suitable AC power supply.

Q: What benefits does PLC control and a digital touchscreen provide?

A: The integrated PLC control and digital touchscreen enable precise, user-friendly operation. Operators can easily set parameters, monitor performance, and respond quickly to system alerts, enhancing both productivity and operational accuracy.

Q: How accurate is the filling process, and what factors ensure consistency?

A: The machine delivers 1% filling accuracy, maintained by the precise PLC control, anti-drip nozzles, and advanced flow control mechanisms. Adjustable settings further allow for optimal calibration depending on specific liquid properties and bottle types.

Q: What safety features are included in this filling machine?

A: To protect both the operator and machine, overload and short circuit protection systems are integrated. These mechanisms immediately respond to electrical anomalies or mechanical strain, ensuring safe and reliable operation throughout production cycles.

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